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Convincing covering devices for storage tanks :
30 years of experience
in Vapour Control Customers in 80 Countries 100 years of experience
in Aluminium Over 4,000 References 500,000 m³ of saved valuable product every year
Our unique range of products focusing on tank equipment provides optimum solutions worldwide
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Tank Equipment
Complete service from one and the same source for
the construction of new or the retrofitting of existing
systems.
Tank systems need to meet a whole variety of different
demands. If your requirements involve round tanks,
you will definitely benefit from the products and
solutions we have developed. Our tank covers and accessories
protect stored products against contamination while
minimizing evaporation. Thus our tank equipment proves
a real money-saver as well as making a decisive contribution
to preserving the health of your personnel and the
environment.
We provide individual solutions from one and the
same source,
a complete service that covers consultation and advice,
technical design, production and assembly. It goes
without saying that our products conform to all international
standards.
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VACONODOME
Product description
VACONODOME - Aluminium geodesic dome roofs
used for the covering of cylindrical open structures
of up to 120 m diameter in the petroleum industry, the
water treatment sector and for architectural purposes.
They are mostly applied in refineries and tank farms,
where both the storage product and the structural tank
components must be protected from atmospheric and environmental
influences.
VACONO combines ecological aspects with economic benefits
as it prevents the contamination of the storage product
by e.g. rainwater, sand and other foreign matters, and
reduces evaporation loss caused by wind or direct exposure
to sunlight. |
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Benefits
Self-supporting aluminium geodesic dome roofs
for cylindrical storage tanks, water tanks and settling
pits up to 120 m diameter.Application opportunities
for NEW or EXISTING tanks being in operation.
Self-supporting aluminium dome roof
Economical
Corrosion-resistant and low maintenance expenditure
Modular system
Low erection cost
VACONODOME is designed as a self-supporting dome roof
where only its outer edge is connected to the tank
shell around the outer rim. Central struts, which
would have to pass through erected floating roofs
or decks and diminish the efficiency of the system,
are no longer required. Result: reduction of evaporation
loss due to the constructional design.
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The weight of the VACONODOME is only 10-15% of a comparable,
self-supporting steel roof.
The system therefore offers a cost-optimised solution by saving
the weight of the tank cover and
is also suitable for the retrofitting of existing floating
roof tanks, which are designed to function
without a steel roof, into fixed roof tanks. The storage product
is thus completely protected from contamination by rainwater,
a malfunctioning of the floating deck drainage system is eliminated.
For the building of a new tank, the light weight of the VACONODOME
allows a saving in expenditure
for the foundations as well as the tank shell. Use the know-how
of our experienced engineers
during the planning stage.
All structural components of the VACONODOME are fabricated from highly-tensile aluminium
alloys and possess excellent corrosion-resistant features.
An additional protective coating is notrequired, even after
decades of operation, as our aluminium constructions are characterised
by an extremely long service life. These features are derived
from our track record covering more than
100 years of aluminium production and processing and the continuous further development of the single structural components. For example, this is reflected by the customary selection of aluminised fasteners which exhibit an excellent resistance to corrosion, especially in an aggressive humid or
saline atmosphere. These characteristics have been confirmed in the course of numerous tests in cooperation with internationally accepted research departments of the aluminium industry.
The VACONODOME is designed as a modular system, the prefabricated
single parts are delivered
to the site designated and ready for on-site erection in accordance
with the installation documents. Welding work is not necessarily
required as the roof can be mounted to the tank by means of
bolt connections. This means that an external floating roof
tank can be retrofitted to form a fixed roof tank, without
taking the tank out of operation. As a consequence of the
simple, well-developed design, the VACONODOME aluminium construction
can be erected very quickly by local crews, without the demand
for specially trained personnel. Ourspecialists can supervise
the on-site erection worldwide, if this is required.
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Structure
and erection
The VACONODOME is designed as a three-dimensional spatial
trussed structure and consists of a supporting structure
which is mostly composed of specially developed torsional-stiff
aluminium extruded profiles that are jointed and connected
in the nodes via high tensile lockbolts. The enclosed
triangular areas are closed with 1.2 mm thick aluminium
sheets via a clamp fastening. The applied clamp bars
as well as the gusset covers used to protect the hubs
are equipped with a sealing system made of EPDM, which
exhibits an excellent weather-, UV- and ozone resistance
and can be used within a temperature range of at least
-35° to +90°C. |
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All structural components are prefabricated by VACONO
in Rheinfelden and delivered together with the necessary
installation documents. The total product documentation
comprises amongst others the customised drawings as
well as a comprehensive static calculation which is
required for the acceptance test.
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Hoisting methods
Due to the modular design of the system, the VACONODOME
can be assembled beside or inside the tank which is
to be covered, at the bottom of the tank or on an existing
floating roof. The hoisting and erection of the roof
is carried out by means of a mobile crane. Larger roofs
are erected by special lifting gear. If installed on
a floating roof, the dome can be installed by filling
the tank with water.
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Standards
The VACONODOME is designed and fabricated in
compliance with the national and international industrial
standards recommended for the petroleum industry or
chemical industry and erected on site. Great significance
is paid to the American API 650 standard which is accepted
in most countries all over the world.
The standard gives recommendations for the constructive
design and the building of aluminium geodesic dome roofs
as weather-resistant roofs for storage tanks within
the petroleum industrial sector covering safety-relevant
and structural-mechanical aspects in a separate appendix
(Appendix G). The latest European (Eurocode) as well
as the local valid industrial standards are of course
complied within the scope of the structural calculations.
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Accessories
If required by the customer, installations,
components and
additional accessories can be fitted to the dome to
ensure
an optimal functioning of the entire tank construction.
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